110 Tons Automatic Hot Forging Machine for Brass Valve

• Processing Object: Metal
• Molding Style: Stamping
• Molding Technics: Gravity Casting
• Application: Auto Parts
• Material: Steel
• Heat Treatment: Normalizing
• Model NO.: 110 Tons
• Surface Treatment: Powder Coating
• Forging Tolerance: +/-0.2mm
• Standard: BS
• Certification: CE, ISO 9001:2000
• Drive: Hydraulic Pump
• Transport Package: Sea Worthy Packaging
• Trademark: MW
• Origin: China
• HS Code: 8462411900

Product Description

 

Product Description

 

 

 

 

Parameters

Specifications		Unit	NC1-25			NC1-45			NC1-60						NC1-110			NC1-160			NC1-200			NC1-260
Type			S	H	V	S			S	H	V	S	H	V	S	H	V	S	H	V	S	H	V	S	H	V
Nominal		kN	250			450			600			800			1100			1600			2000			2600
Nominal stroke		mm	3.2	2.3	3.2	3.2	2.3	3.2	4	2.3	4	5	3.2	5	5	3.2	5	6	4	6	6	4	6	6	4	6
Slide stroke		mm	50	40	80	70	50	110	80	50	130	100	60	150	110	70	180	130	80	200	150	100	200	180	100	250
Slide strokes per minute	(S.P.M)Fixed	min'	100	135	75	95	130	80	90	120	70	80	100	60	70	90	50	60	80	45	50	65	35	45	55	30
	(S,P.M)Variable	min-1	75-120	95-160	70-90	65-115	85-155	50-95	60-110	80-145	40-85	50-95	65-120	40-75	45-85	60-110	30-60	40-75	50-95	20-55	35-60	45-80	25-45	30-55	35-65	20-35
Max die set height		mm	245	250	230	290	300	270	325	340	300	355	375	330	385	405	350	435	460	400	475	500	450	485	525	450
Slide bottom size		mm	350×300			450x 350			500x 400			560x460			650x520			700x580			850x650			920 x700
Bolster size		mm	720×320			850x 440			900x 520			1000 x600			1150x680			1250x760			1400x820			1550×840
Bolster thickness		mm	70			90			90			100			120			150			160			180
Die height adjustment		mm	50			60			70			80			90			100			110			120
Max upper die weight		kg	250			300			300			345			450			650			800			800
Motor power		kW'P	3×4			5.5×4			5.5×4			7.5×4			11×4			15×4			15×4			22×4
Slide adjustment motor		kW*P	/Manual			/Manual			0.4×4			0.4×4			0.75x4			0.75×4			1.1x4			1.5x4
Bolster surface height		mm	800			800			800			830			845			915			1020			1120
(L-R"F-B"H) Overall dimension		kN	842x1055×2145			870x1385×2345			980x1382×2555			1185 x755x2655			1315×1935×2885			1435 x2060x3250			1585x2305×3625			1750×2355×3950
Throat Depth		mm	165			230			270			310			350			390			420			430
Press Pressure		Mpa	0.5									0.5

 
 Supporting Equipment

 

Standard configuration & Optimizing configuration

Standard configuration

Optimizing configuration

·  Wet clutch(World) ·  Optoelectronic  protection  device ·  Frequency converter ·  Hydraulic  overload  protecting  pump ·  Auto  lubrication  system ·  Manual  lubrication  system ·  Balance cylinders for slide and upper die ·  Joint for  miss-feeding ·  Touch screen ·  Electronic crankshaft angle  indicator(NC1-25~45 with  pointer) ·  Cam     conroller ·  Die  height adjusted  motor(NC1-60~260) ·  PLC:  Programmable  logical  controller ·  Air source quick connector ·  Shock Absorption Pads ·  Working   lamp · Second degree drop ·  Air  blowing ·  Preset counter(Touch screen display)

·  Dry clutch ·  Air cushion device ·  Fast  die  changing  device ·  Output  shaft ·  Foot  pedal ·  Top stripping device for slider    (User selection should be specified in the contract)

Our Advantages

High-quality steel plate welded body,all processed by tempering and shot blasting,with good rigidity and stable precision;
Longituinally set bent axle,with compact structure,and the bent axle is processed by rolling,with good smoothness and flexible rotation; rectangle six-face lengthened guide rail,the guide surface is bronze panel and with high guiding precision;
· Air-operated double-balanced cylinder,the balance sliding block and upper die weight can reduce the impact and noise,eliminate the gap    between the connecting rod and the sliding block,reduce the impact and abrasion of loaded parts and enhance the molding precision ofthe parts;
· The whole machine has adopted imported PLC centralized control,and imported safety double valve control is applied to the gas circuit,to realize inch,single and continuous punching;
· The key parts such as slider, guide rail, worktable plate, connecting rod and flywheel are all cast with resin sand. Compared with common clay sand casting, the surface roughness and dimensional accuracy are improved effectively;
· Electrical control is applied to die-filling height for JH21 products of 60 tons or above;high-quality configuration,and all the key
components and parts such as pneumatic components,electrical apparatus elements,sealing elements,and buttons are imported.

Company Profile

OEM/ODM

Our company has our own unique team of designers, for different types from OEM &ODM customer's needs!

We are with more than 10 years' experience in OEM/ODM service, including particular product function development, particular package, sample developing etc.

R&D

Our company has set up the R&D software department and R&D machinery department.

We have a strong R & D team from Germany, Japan and China.

We could do the design new machine for you with a unique software and case of your base at your special request.

 

After Sales Service

We promise term of warranty for mechanical part is one year and warranty for electrical part is half a year. Marketing services will be easy and quick for you.

FAQ

How to maintain the machine?
 

1. Regular Inspections:

   • Conduct routine inspections of the machine to check for any visible wear, damage, or loose components.
   • Inspect electrical connections, hydraulic hoses, and pneumatic lines for signs of wear, leaks, or damage.

2. Lubrication:

   • Lubricate all moving parts and components according to the manufacturer's recommendations. Use the appropriate lubricants to prevent excessive friction and wear.

3. Cleaning:

   • Keep the machine clean from dust, debris, and contaminants that can affect its performance.
   • Remove swarf and metal chips regularly from the machine's working area.

4. Alignment and Calibration:

   • Check and adjust the alignment of the machine components to ensure accurate forging.
   • Calibrate any measurement devices or sensors as needed.

5. Safety Systems:

   • Ensure that all safety systems, such as emergency stops and interlocks, are functioning correctly.
   • Test safety features periodically to verify their effectiveness.

6. Tool Maintenance:

   • Inspect forging tools (dies, punches, etc.) for wear and damage. Replace or recondition them as necessary.
   • Properly store and maintain spare tooling to minimize downtime.

7. Hydraulic and Pneumatic Systems:

   • Inspect hydraulic and pneumatic systems for leaks, and repair or replace damaged components.
   • Check pressure settings and adjust them as needed.

8. Electrical Components:

   • Inspect and tighten electrical connections, and replace any worn or damaged wires.
   • Keep control panels and electrical enclosures clean and free of dust.

9. Training and Documentation:

   • Ensure that machine operators and maintenance personnel are properly trained in the machine's operation and maintenance procedures.
   • Keep maintenance records, including inspection schedules and repairs made.

10. Emergency Procedures:

    • Develop and communicate emergency procedures for dealing with unexpected machine failures or accidents.

11. Consult the Manufacturer's Guidelines:

    • Always refer to the manufacturer's maintenance guidelines and recommendations for your specific forging machine. They may provide detailed instructions and schedules for maintenance.

12. Professional Service:

    • For complex maintenance tasks or repairs, consult with qualified technicians or the machine manufacturer's service department.

Regular and proactive maintenance is crucial for keeping a forging machine operational and safe. Following a structured maintenance plan will help prevent breakdowns, reduce downtime, and extend the machine's service life.