Open Die Type Hot Forging Machine for Metal Forging 80t 110t 160t

• Customization: Available
• After-sales Service: Available
• Warranty: 12months
• Model NO.: JH21
• Type: Vertical Lathe
• Processing Accessory: Centre CNC Lathe
• Guide Rail: Horizontal Guide Rail
• Tool Holder: Single-tool Holder CNC Lathe
• Power Source: Electric
• Controlling Mode: CNC
• Automatic Grade: Semiautomatic
• Setting Mode: Floor-type
• Precision: High Precision
• Certification: GS, CE, ISO 9001
• Condition: New
• Forge Capacity: 80t, 110t, 160t
• Overall Dimensions: 3300*2100*1500cm
• r.p.m: 1470
• Weight: 9800kgs
• Total Setting Area: 2400mm X3700mm
• Transport Package: Pallet
• Trademark: MW
• Origin: China
• HS Code: 8458110090
• Production Capacity: 10 Units Per Month

Product Description

 

Product Description

 

 

 

Parameters

 

Specifications		Unit	JH21-25		JH21-45		JH21-60		JH21-80		JH21-100		JH21-125
			H	S	H	S	H	S	H	S	H	S	H	S
Nominal		kN	250		450		600		800		1000		1250
		mm	3	3	4	4	4	4	5	5	5	5	6	6
		mm	50	80	70	120	80	140	100	160	100	160	110	180
Slide Strokes Per Minute	Fixed	min-	125	100	95	80	90	70	80	60	80	55	70	50
	Variable	min-	75-150	60-120	65-115	50-95	60-110	45-85	55-95	40-75	55-95	35-65	50-85	35-60
Max Die Set Height		mm	265	250	295	270	330	300	350	320	365	335	385	350
Die Height Adjustment		mm	50		60		70		80		90		90
Throat Depth		mm	210		225		270		310		330		350
Distance Between Uprights		mm	470		525		560		580		670		630
Slide Bottom Size	LxR	mm	360		400		480		540		620		620
	FxB	mm	250		340		400		460		520		520
Shank Hole Size	Dia	mm	40		50		50		50		70		70
	Depth	mm	50		60		70		70		80		80
Bolster Size	LTypexR	mm	720		825		930		950		1060		1100
	FxB	mm	400		440		520		600		640		680
Blanking Hole Diameter		mm	150		150		150		180		180		200
Bolster Tickness		mm	80		110		130		140		145		155
Bolster Surface Height		mm	750		775		800		845		850		850
Overall Dimensions	FxB	mm	1500		1585		1540		1765		2000		2040
	LxR	mm	945		1075		1200		1200		1300		1320
	H	mm	2090		2365		2470		2675		2960		2980
Distance Between Foundation Bolts	FxB	mm	990		1095		1105		1225		1350		1445
	LxR	mm	690		760		840		920		1020		1040
Motor	Power	kW	3		5.5		5.5		7.5		7.5		11
Press Pressure		Mpa	0.5

 

Speications		JH21-160		JH21-200		JH21-250		JH21-315		JH21-400
Type		H	S	H	S	H	S	H	S	H	S
Nominal		1600		2000		2500		3150		4000
Nominal Stroke		6	6	6	6	6.5	6.5	7	7	8	8
Slide Stroke		130	200	150	200	160	220	160	220	180	250
Slide Strokes Per Minute	Fixed	60	45	60	45	45	30	45	30	40	30
	Variable	40-70	30-55	40-70	30-55	30-55	20-35	30-55	20-35	30-50	20-35
Max Die Set Hoight		435	400	485	450	530	500	530	500	585	550
Die Height Adjustment		100		110		120		120		120
Throat Depth		400		430		450		450		450
Distance Between Upights		676		910		980		980		1050
Siide Bttom Size	LxR	700		880		950		950		1020
	FxB	580		650		700		700		750
Shank Hole Size	Dia	70		70		70		70		70
	Depth	100		100		100		100		100
Bolster Size	LxR	1175		1390		1500		1540		1700
	FxB	760		840		880		880		880
Blanking Hole Diameler		220		240		240		240		240
Bolster Tickness		165		180		190		190		210
Bolster Surface Height		900		1000		1000		1000		1100
Overall Dimensions	FxB	2305		2600		2660		2720		2850
	LxR	1420		1540		1640		1680		1750
	H	3210		3800		3850		3850		4140
Distance Between Foundation Bolts	FxB	1665		2020		2230		2200		2385
	LxR	1140		1360		1460		1500		1570
Motor	Power	15		18.5		22		30		37
Press Pessure		0.5

 Supporting Equipment

 

Standard configuration & Optimizing configuration

Standard configuration

Optimizing configuration

· Wet clutch(World) · Hydraulic overload protecting pump · Auto lubrication system · Manual lubrication system · Balance cylinders for slide and upper die · Joint for miss-feeding · Touch screen · Electronic crankshaft angle indicator(JH21-25~80 with pointer) · Cam controller · Die height adjusted motor(JH21-60~400) · PLC:Programmable logical controller · Air source quick connector · Shock Absorption Pads ·Working lamp · Air blowing · Second degree drop · Preset counter(Touch screen display)

· Dry clutch ·Air cushion apparatus · Light curtain Protection · Die quick change device · Foot pedal · Output shaft · Requency control · Top stripping device forslider (User selection should be specified in the contract)

Our Advantages

High-quality steel plate welded body,all processed by tempering and shot blasting,with good rigidity and stable precision;
Longituinally set bent axle,with compact structure,and the bent axle is processed by rolling,with good smoothness and flexible rotation; rectangle six-face lengthened guide rail,the guide surface is bronze panel and with high guiding precision;
· Air-operated double-balanced cylinder,the balance sliding block and upper die weight can reduce the impact and noise,eliminate the gap    between the connecting rod and the sliding block,reduce the impact and abrasion of loaded parts and enhance the molding precision ofthe parts;
· The whole machine has adopted imported PLC centralized control,and imported safety double valve control is applied to the gas circuit,to realize inch,single and continuous punching;
· The key parts such as slider, guide rail, worktable plate, connecting rod and flywheel are all cast with resin sand. Compared with common clay sand casting, the surface roughness and dimensional accuracy are improved effectively;
· Electrical control is applied to die-filling height for JH21 products of 60 tons or above;high-quality configuration,and all the key
components and parts such as pneumatic components,electrical apparatus elements,sealing elements,and buttons are imported.

Company Profile

OEM/ODM

Our company has our own unique team of designers, for different types from OEM &ODM customer's needs!

We are with more than 10 years' experience in OEM/ODM service, including particular product function development, particular package, sample developing etc.

R&D

Our company has set up the R&D software department and R&D machinery department.

We have a strong R & D team from Germany, Japan and China.

We could do the design new machine for you with a unique software and case of your base at your special request.

 

After Sales Service

We promise term of warranty for mechanical part is one year and warranty for electrical part is half a year. Marketing services will be easy and quick for you.

FAQ

How to maintain the machine?
 

1. Regular Inspections:

   • Conduct routine inspections of the machine to check for any visible wear, damage, or loose components.
   • Inspect electrical connections, hydraulic hoses, and pneumatic lines for signs of wear, leaks, or damage.

2. Lubrication:

   • Lubricate all moving parts and components according to the manufacturer's recommendations. Use the appropriate lubricants to prevent excessive friction and wear.

3. Cleaning:

   • Keep the machine clean from dust, debris, and contaminants that can affect its performance.
   • Remove swarf and metal chips regularly from the machine's working area.

4. Alignment and Calibration:

   • Check and adjust the alignment of the machine components to ensure accurate forging.
   • Calibrate any measurement devices or sensors as needed.

5. Safety Systems:

   • Ensure that all safety systems, such as emergency stops and interlocks, are functioning correctly.
   • Test safety features periodically to verify their effectiveness.

6. Tool Maintenance:

   • Inspect forging tools (dies, punches, etc.) for wear and damage. Replace or recondition them as necessary.
   • Properly store and maintain spare tooling to minimize downtime.

7. Hydraulic and Pneumatic Systems:

   • Inspect hydraulic and pneumatic systems for leaks, and repair or replace damaged components.
   • Check pressure settings and adjust them as needed.

8. Electrical Components:

   • Inspect and tighten electrical connections, and replace any worn or damaged wires.
   • Keep control panels and electrical enclosures clean and free of dust.

9. Training and Documentation:

   • Ensure that machine operators and maintenance personnel are properly trained in the machine's operation and maintenance procedures.
   • Keep maintenance records, including inspection schedules and repairs made.

10. Emergency Procedures:

    • Develop and communicate emergency procedures for dealing with unexpected machine failures or accidents.

11. Consult the Manufacturer's Guidelines:

    • Always refer to the manufacturer's maintenance guidelines and recommendations for your specific forging machine. They may provide detailed instructions and schedules for maintenance.

12. Professional Service:

    • For complex maintenance tasks or repairs, consult with qualified technicians or the machine manufacturer's service department.

Regular and proactive maintenance is crucial for keeping a forging machine operational and safe. Following a structured maintenance plan will help prevent breakdowns, reduce downtime, and extend the machine's service life.