High Precision Rotary Transfer Machine for Pipe Fitting Mass Production

• Customization: Available
• After-sales Service: Avilable
• Warranty: Avilable
• Model NO.: MW-6G5Z
• Type: Metal Cutting
• Application: Machining
• Processing Method: Metal Removal
• Automatic Grade: Automatic
• Precision: Precision
• Certification: GS, CE
• Condition: New
• Function: Customized
• Station: 6 Stations
• Spindle: 5 Spindles
• Capacity: Mass Production
• Controller: CNC/PLC (Optional)
• Touch Screen: 10" Touch Screen
• Transport Package: Sea Worthy Packaging
• Specification: 3.5x2.4x2.85meter
• Trademark: MW
• Origin: China
• HS Code: 8457300000

Product Description

 

Product Description

 

 Configuration & Parameters:

 

Application	Customized for pipe fittings mass production
Cycle time	6 seconds/piece
Control system	PLC/CNC controller	Siemens; Mitsubishi; Fanuc; HUST (Optional)
	Touch screen	10" Touch screen
	Electronic part:Brake	Schneider NSC100
	Electronic part:Brake	Schneider OSM  LRD protector, LC1Dcontactor
	Electronic:Solid relay	MGR MGR- 1 solid reply Schneider RXM2LB2BD
	Sensor	Omron
	Pneumatic valve	Nailing
Tools	Customized	KOMET
Driving unit motor	Full servo motor	Siemens; Mitsubishi; Fanuc; HUST

Work piece loading/unloading (Automatic or Manual - Customized according to specific work piece)
 

 

Our Advantages

Rotary transfer machines offer several advantages in the manufacturing industry due to their unique design and capabilities. Here are some of the key advantages of using rotary transfer machines:

1. High production rates: Rotary transfer machines are designed to handle multiple workstations simultaneously, allowing for the simultaneous processing of multiple parts. This results in high production rates and increased throughput, making them ideal for high-volume manufacturing.

2. Precision and accuracy: These machines are built with high-quality components and advanced control systems, ensuring precise and accurate machining. The rotary motion allows for consistent and repeatable positioning, leading to tight tolerances and improved part quality.

3. Reduced setup time: Rotary transfer machines are designed for quick changeovers between different production runs. Once the initial setup is complete, subsequent changeovers are relatively fast, reducing downtime and increasing overall efficiency.

4. Flexibility: Despite their high-volume capabilities, rotary transfer machines can handle a wide range of part sizes and geometries. With the ability to accommodate multiple tools and operations, they offer versatility in manufacturing different components.

5. Cost-effectiveness: While rotary transfer machines require a significant initial investment, their high production rates and efficiency can lead to substantial cost savings in the long run. The reduced labor costs and increased output contribute to a lower cost per part.

6. Operator safety: Rotary transfer machines are often fully enclosed, protecting operators from potential hazards associated with the machining process. This enclosure also helps in containing chips and coolant, making the working environment cleaner and safer.

7. Minimized cycle times: Due to their simultaneous processing of multiple parts and operations, rotary transfer machines can significantly reduce cycle times, enhancing overall productivity.

8. Automation integration: Rotary transfer machines can be easily integrated into automated production lines, further enhancing their efficiency and reducing the need for manual intervention. This enables lights-out manufacturing, where the machines can operate autonomously for extended periods.

9. Space-efficient: Rotary transfer machines are designed to occupy a relatively small footprint compared to traditional manufacturing setups that involve multiple standalone machines. This space-saving design is beneficial for optimizing floor space in the factory.

10. Consistency and reliability: Once properly set up, rotary transfer machines tend to operate consistently and reliably, minimizing variations in part quality and reducing the risk of defects or errors.
    
    
    Mingwen business has expanded to the plumbing, gas appliances, refrigeration, and automobile-related parts processing industries. We design and build high-precision rotary transfer machine and special purpose machine to meet user's needs. At the same time, we focus on independent R&D. With leading technology and after-sales service, we continue to benefit customers.

Successful business case:

The largest valve factory in Vietnam has been renovated and has introduced 23 Mingwen rotary transfer machines since 2019. 
 

After years of cooperation and exploration, we have developed and manufactured a rotary transfer machine which is suitable for high-precision processing of 4" ball valve according to customer's need.

This large rotary transfer machine weighs more than 17 tons, has a height of 3.6 meters, and a front width of more than 4.5 meters. It is the largest rotary transfer machine in China at present.

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Working process

Overview of the function and operation of a vertical rotary transfer machine:
 

Workpiece loading: Manual, manipulator,robot (Optional according to work pieces processing requirements)

Indexing and workpiece positioning: The indexing mechanism of the machine rotates the rotary table, moving the workpiece to different machining stations arranged vertically around the axis. Each station is equipped with the necessary tools, fixtures, and equipment for specific operations.

Machining operations: As the workpiece is indexed to each station, various machining operations are performed. These operations can include drilling, milling, tapping, reaming, boring, grinding, turning, honing, or other processes required for the specific part being manufactured.

Chip management: Similar to other types of machining centers, vertical rotary transfer machines incorporate chip management systems to remove chips or swarf generated during machining. Chip conveyors, chip collection trays, or other methods are employed to maintain a clean and efficient working environment.inspections, gauging, or automated measurement systems integrated into the machine.

Workpiece unloading: Once all the required operations are completed, the finished workpiece is unloaded from the machine. The indexing mechanism returns the rotary table or drum to the initial loading position, and the cycle can be repeated with a new workpiece

Work pieces Mingwen rotary transfer machine can process: (Examples)

Company Profile

OEM/ODM

Our company has our own unique team of designers, for different types from OEM &ODM customer's needs!

We are with more than 10 years' experience in OEM/ODM service, including particular product function development, particular package, sample developing etc.

R&D

Our company has set up the R&D software department and R&D machinery department.

We have a strong R & D team from Germany, Japan and China.

We could do the design new machine for you with a unique software and case of your base at your special request.

After Sales Service

Online technical support is available through social software for most of our products, such as CNC lathes. Another way is to pre-install modules for remote monitoring technical support in the equipment, so that remote technical support can be provided via the Internet in the event of a failure, such as rotary transfer machine. For most of our machines we send spare parts for some of the easily breakable parts with the machine.
 

 

FAQ

 

 

 

Certifications